Services
Virgene Construction is involved in the designing, engineering, fabrication and installation of steel structures, wooden Structures including civil works for various kinds of infrastructures related to industrial and commercial structures, power generation, T&D, Communication systems and other miscellaneous steel products.
Production
The production line is semi-automated and able to process both profiles and plates, using the latest C N C technology with a capacity of 6,000MT/year. Ensuring the fabrication as per client specification, offering to QC for inspection both internal and external.
Production Department activities includes:
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Preparing Monthly production plan
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Drawing Study
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BOQ preparation
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Job Order issuance
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Manpower & machine allocation
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Painting and galvanizing is also part of fabrication.
The development and production process is optimized by using advanced software STAAD, Auto CAD & Revit software is used for automatic Sub Merged arc welding programming of the C N C machines.
Timely and safe delivery to customers is our motto. We provide complete traceability and transparency of our products being dispatch by maintaining Packing List & delivery notes
Planning & Monitering
The Planning department monitors and ensure the optimum utilization of resources. We are one of the very few companies to have introduced SAP for controlling and tracking the entire business process starting from PO receiving, job ordering issuance, designing & drafting of product, purchasing of the raw material, Manufacturing & fabrication, galvanizing or painting, packing and delivery.
Planning activities includes the following area, based on annual and quarterly basis.
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Business Strategic Planning
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Capacity Planning
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Resource Planning
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Material Planning
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Procurement Planning
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Inventory & SafetyStock
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Planning Monitoring activities include
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Budget allocations
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Cost Controls
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Planned verses actual Project Progress
DESIGN & ENGINEERING
With capabilities ranging from designing, engineering, detailed fabrication an d erection Virgene Construction undertakes complete projects or part of a project and executes them on a zero-error basis. The full-fledged Engineering and Designing department comprises of highly experienced designers, who are equipped with the latest software facilitating them to design any complex projects.
Some of the software used in the designing process:
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Staad Pro - Analysis and Design
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Autocad - for 2D Detailing
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Tekla - Detailing Software
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Design Engineering Design Calculations include:
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External load calculations
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Wind & Load Calculations – Analysis of PEB Frames
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Virgene Construction also has technical collaboration with IIT incubation centre-Engineering for structural designing.
Codes & standards used for design and fabrication
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AISC - American Institute of Steel Construction
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AISI - American Iron and Steel Institute
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AWS - AmericanWeldingSociety(D1.1)
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ASCE - American Society of Civil Engineers
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MBMA - Metal Building Manufacturers Association
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IS-Indian Standard Code
Equipment & Facilities
The manufacturing equipment comprise of complete range of steel fabrication machines including for angles, beams and PEB structures. Our facility is one of the most equipped facility with dedicated fabrication areas and the necessary infrastructure to handle upto 6000MT/year.
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The premises of Virgene Construction includes dedicated fabrication areas equipped with modern machineries including independent transformer, standby generators, compressed air supply system.
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Material Movement:
For In-house Material transportation overhead cranes, forklifts, hand forklifts and carriage are used.
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Galvanizing & Surface Treatment:
All chemical rescaling, sandblasting, painting and galvanizing jobs are outsourced to reliable subcontractors who meet our quality standards.
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Warehouse & Inventory Management:
Virgene Construction have separate ware house to maintain minimum stock inventory for consumable items and critical spare parts for machines.
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Quality Lab:
Virgene Construction steps ahead for to satisfy customer and QA, In- house Material inspection laboratory for quality assurance e of procure material. It includes UTM, Charpy test machine and Rockell hardness test machines mechanical properties analysis
Welding
Our welding process strictly conforms to the guidelines set by the Structural Welding C o d e of the American Welding Society a n d as per the specifications of the American Institute of Steel Construction.
The highly-skilled welders of Steel undergo rigorous training at specialty training centres after which they are certified by independent certifying agencies.
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Equipment available for welding & cutting are:
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Profile Cutting ( Oxy Fuel Cutting with guiderails)
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WeldingMachines(MIG&TIG)
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Spot Welding Machine
MachineShop:
Virgene Construction is also equipped with varity of machines to facilitate the manufacturing process Lathes, shaper machines, Hack saws, surface grinders, cutting machines, Magnetic core drills , bench drills, hand tools, etc.
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Die & Mould Shop:
Virgene Construction has an in-house development facility for making tools and dies to facilities production process.
It employs dedicated and experienced tool and die makers.
